Uni Speed 5

Used machines SHW-UniSpeed 5, Machine number 3275, Construction year: 2014

Basic machine with the traverse paths:

Machine column lengthwise                            X = 2.000 mm

Vertical                                                            Y = 1.300 mm

Horizontal                                                         Z = 1.300 mm

Assembly Y and Design of X-, Y- and Z- Axis

Machine chassis is filled with composite polymer concrete and enables a dynamic and vibration-isulated movement of the X-Axis. A cost insentive foundation is not necessary. Gantry-type column is mounted with three linear guides at the machine frame and assure therefore a high precision machining.

Machine Column Y-Axis

Column is a welded construction with linear guides. Two linear guides assure the transmission of metal removing rates with highest quality. Column is proteced against chips and water with lamellae curtains.

Headstock carriage and headstock

The head stock is a GGG 60 cast iron construction with hydraulic counter weight, at the column with 2 hardened linear guides. Spindle stock also made of GGG 60 cast iron, with two opposed slide ways. Long guidings lead to the machine colum and the spindle stock and grant highest force transmissions at a constant quality. In order to avoid a tilting of the column, the Y and Z Axis are arranged as close as possible

Drives

Digital feed drives for accurate working with AC-motors with constant torque, feed and rapid feed range continuous for the X-, Y-, and Z-Axis from 2 – 30.000 mm/min. acceleration in all axes 2 m/s².

Measurement system

Direct contactless measuring with linear measurement systems for a high precision machining.

Automatic universal milling head in orthogonal design

–       Cast iron GGG 60

–       Milling head adapter, automatic rotation 360x 1°

–       Milling head, automatic rotation 180 x 1 °

–      64.800 full degree positions can be positioned,

programmed and processed via the CNC system

–       Indexing via Hirth toothring

–      Repeatability at spindle nose ± 0,002 mm consequently indexing

accuracy ± 3 sec

–       Tool taper SK 50 BIG-PLUS

–       The milling spindle is equipped with a hydro mechanical tool clamping system

–       Tool clamping force: 20 kN

–       Internal coolant supply, form A-D

–       External coolant supply via spray ring

–       Main drive: frequency controlled,

quid cooled AC motor, 26 kW at 100% duty

or 36 kW at 40% duty 

–       Speed range 22 – 4.000 rpm

Automatic Tool Changer

–       Tools in magazine                                       48

–       Maximal Tool diameter when                    mm 125

–       magazine is full                 

–       Maximal Tool diameter when                    mm 250

–       with empty pockets           

–       Maximal Tool length                                  mm 500

–       Maximal Tool weight                                 kg 25

–       Maximal Tool moment                              Nm 40

–       Tool taper                         SK 50                DIN 69871

–       Tool changing time approx.                       10 sec

–       Position of Head during                             horizontal

–       tool change                        

          Protection of tool taper after every tool change with air pressure.

Housing

Two Angular sliding doors, covering front and roof. Rear panel of machine column with protective cover.

Access

Entrance door mounted to the right side of the machine. This allows an optimum access for a fast setting of the machine, resp. the operator easily reaches the working zone. 1 lateral window.

Operator Platform

For machine type UniSpeed 5. Multipart sheetmetal frame. Treads with lug pattern, respectively anti-slip, outward punched sinkings. Carrying capacity: 250 kg per square meter. Adjustable base.

Electrical Equipment

According to EN 60204 VBG 4 for 400/230V (±10%) 3 phases, 50 cycles, fuse 125 A slow. Control voltage 24 V, total power approx. 50 kVA, 80 A.The separate control cabinet contains the electronic drive units for main and feed motors, the programmable interface for control and the switch gears for additional equipment. Protective system of control cabinet and feed motors IP 54. Cable installed in cable duct provided on site as per foundation layout.

Air Condition System Electrical Cabinet

Mounted on cabinet doors. Bicameral system. No exchange of internal air with external air. Automatic temperature reduction of internal air thru an evaporator. At the same time dehumidification of the internal air.

Lubrication

Guideways:                  central impulse lubrication

Spindle:                         Permanent grease lubrication

Milling head:                 oil mist lubrication

Other Connections

Compressed air 4-6 bar, (filter pressure controller with manometer and water separator at the machine, connector G ¼ ).

Paint

Machine basic colour RAL 7004 signal grey. Headstock and ATC with magazine RAL 7016 anthracite grey. Swarf conveyor, coolant unit and slide doors RAL 7016 anthracite grey. Neutral standard components RAL 9011 graphite black. DD textured paint, silk gloss, oil and soda resistant.

Tele diagnosis

For a quick diagnosis and elimination of errors. Condition is the provision of a telephone extension to the machine.

CNC-Control Unit Heidenhain iTNC 530

CNC-Control Unit Heidenhain iTNC 530 (see separate description)

CNC-Control swivel-mounted at the right side of the machine

External Electronical Hand Wheel

External electronical hand wheel for 3 axes (up to 5 axes if m/c is equipped with suitable accessories, not for universal head axes).

CNC-Rotary Table

– Clamping surface                                                                  mm ø 1.600   

– 8 T-slots                                                                                 mm 22 H12 DIN 650

– 2 center slots                                                                         mm 22 H7 x 10 deep

– Slot distance                                                                          mm 160

– Center bush dia through centre                                            mm ø 50 H 7 x 20 deep

– Run-out of center bush                                                         mm 0,010

         – Run-out of table surface at ø 1.000 mm                               mm 0,015

– Mechanical dividing accuracy,

– direct measuring system                                                      sec ± 4

– Max speed                                                                            rpm 5

– Max tilting momentum clamped                                           Nm 60.000

– Max tangential momentum in

– Clamped, indexed position                                                   Nm 26.000

– in circular milling mode                                                         Nm 5.000

– Max table load (centric)                                                        kg 6.000

– Max clearance of pieces                                                      mm 2.300

Coolant thru Spindle

Coolant system for coolant supply switchable at will from external coolant (spray ring) to internal coolant supply (IK), including a compact filter unit for coolant cleaning.

Frequency controlled high pressure pump with steplessly variable pressure and quantity control via potentiometer in the control panel.

Pump capacity:                        32 l/min at maximum 20 bar

Coolant tank:                500 l

Collision Monitoring System 1-Channel

Collision monitoring system monitors machine and, conditionally, tool collisions.

A piezo force sensor measures all deformations during machining. The monitoring device analyzes the signals.

Channel 1 Collision:

Channel 1 can be programmed manually from the operator thru the whole machining process. The operator can adjust the deformation stop point. If the deformation value detected by the piezo force sensor is higher than the programmed value, the machine stops immediately. This gives prevention of damage following a collision in the event of program, set up or user error.

Probe

3-dimensional, signal transmission via integrated radio wave transmitter. For automatic tool change or manual change. Suitable among others to determine part length and the zero points of the part in horizontal and vertical position.

(Depending the CNC control unit, further measurement applications are  possible) producer: m&h

Swarf Conveyor

For X-travel                                          mm 2.000

Width                                                    mm    350

Height                                                   mm 1.140

Visiport

Rotating machine window mounted on the window next to the control unit (Operator’s side).

Levelling units (Fixator)

For alignment and adjustment of the machine including the foundation bolts (without grout).

Downloads:

• Maschinen Layout